How to cut 50% cost for plastic injection mold?

As we knew that mold the designer often combines the product requirements with the current equipment capacity to design the mold, in the last month, Jacky Technology (Dongguan) CO.,LTD customer from Japan sent one inquiry about deep drawing die, the product is very simple. Customers want to be divided into one set of plastic injection mold, punching a set of molds. The order is 1. Stretching, 2. Machining chamfer C, 3. Punching, 4. Coating. The customer initially requested processing in the above order, but customers have the problem during
Other supplier did the mold previous, the mold when stamping products always make more NG parts when working, the customer truthfully told us their problems, and hope we do not cause the same question. At the same time, customers wrote the previous products encountered bad and attached pictures, head R rupture, and side marks, as shown below:
We summarize and analyze the customer issues and find some ways to avoid these reasons. In the meanwhile, according to the order of the customers’ craftsmanship, the former processors have to make two sets of plastic injection molds. Through direct communication between engineers and customers, For the corporate mission of creating revenue for customers, they should solve their problems for customers.
The first those two bad reasons need to be improved. Customer requirements single punch die, although the first high tensile, and the material is copper. However, with one-step stretch forming, the head R is easily broken.
The second production efficiency must be strengthened than before, the previous two plastic injection mold then the production efficiency is very slow. Hope we can improve this problem.
The third cost of hope to be controlled. Jacky Technology (Dongguan) CO.,LTD about these three issues, many people may feel more difficult, customers want plastic injection mold easy to use and want to low cost.
Our mold designer can meet all requirements and solve all the above problems through the mold design, professional experience in the design of mold engineers in Japan market for 20 years , we propose the use of continuous mode, only need 3-4 forming, which can solve the R rupture problem. On the issue of marking, the material is copper, relatively soft, the punch slightly wear prone to iron filings, it is proposed mold punch with high hardness powder HAP40, or tungsten steel, these materials can guarantee the life of the mold. At the same time, the unit price of this product is 50% lower than the cost of the previous two sets of molds
At the end customer use our design to process, the products are also successfully given to customers, in fact, many times Jacky Technology (Dongguan) CO.,LTD have to go that step, the real problem-solving for customers.